Phoenix Sensors is a US based one stop shop for custom cable harnesses.  We can design and manufacture all your cable assemblies, wire harnesses, and engineer custom cable solutions.  Our 30 years of engineering experience in the industry allow us to provide the most cost effective solution.  Phoenix Sensors focuses on providing reliable and quality cable assemblies.  Phoenix Sensors is a UL Approval (File # E507778) Cable Harness Shop. Click to verify.

Phoenix Sensors is an American manufacturer and, in partnership with Southrock Engineering, we build our product in-house at our facility in Mesa, Arizona.  We qualify for ITAR (International Trafficking in Arms Regulations) assemblies.  Low volume projects, and quick turn-around is our specialty.  We can inventory and distribute out of our Arizona facility for Just-in-Time (JIT) programs.

Custom Cable Assemblies

Starting from the prototype stage, we can make a few custom cable assemblies to start and accommodate your high-volume applications with our semi-automated processes.  Phoenix Sensors serves many different industries:

  • Military
  • Industrial
  • Medical
  • Automotive
  • Consumer

Phoenix Sensors quality control process of our custom cable assemblies ensures your full satisfaction. All components are inspected at each stage of production and every finished product is manufactured to IPC specifications and standards. Manufacturing is reliable, repeatable and RoHS compliant.

We are committed to first time success. Quality processes ensure that happens.

Each custom cable assembly has a Data File. Files are indexed by a reference number, which are customer assigned or ‘Phoenix Sensors’ designated. Each file contains the following information where available:
1. The reference number and current revision level.
2. Schematic diagram.
3. Bill of Materials, (BOM).
4. Copies of any special datasheets or parts descriptions.
5. A copy of the original quotation to the customer.
6. A form detailing the quantities and dates when the cable was previously   made, and the customer PO # and the price charged.
7. Copies of the Certificate of Conformity issued with previously produced items.
8. Copies of any) Defective Material Reports (DMRs) or customer complaints,   together with details of their resolution.
9. Data from previous revisions will be held in the Data file, but clearly marked   as having been revised

ISO 9001 Compliant Production:
Electrical component parts the Certificates of Conformity (COCs) and pertinent information from the Data File is issued to the production floor. The correct parts are confirmed and the appropriate data is entered onto the COC before production is started.  We are committed to ISO9001 compliance throughout the organization.

Custom Cable Assemblies are manufactured according to IPC standards. Any unique procedures required are documented and placed in the Data File. Each operator is trained to ensure that items are assembled to the required production standards.

All cable assemblies are subject to 100% visual inspection after completion. Satisfactory passing by the inspector will be noted on the COC.  When required, assemblies are tested electronically before packaging. Satisfactory passing of these tests will be noted by the tester on the COC.

Custom Cable Assemblies are delivered to the customer along with a copy of the COC (when requested).